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handmade rock wool purification panel654-0

Handmade Rock Wool Purification Panel

Home >  Products >  Handmade Cleanroom Panel >  Handmade Rock Wool Purification Panel

Handmade Rock Wool Purification Panel

-MOQ:50 Square Meters【Required】
-Surface Material:304 stainless steel plate, color-coated steel plate, galvanized steel plate (optional)
-Core Material:High-density basalt rock wool (manual layered compaction)

  • Overview
  • Specifications
  • Product Features
  • Application Scenarios
  • FAQ
  • Recommended Products
 Product Overview

 

Welcome to our premium Handmade Rock Wool Purification Panel solutions, where ultimate fire and sound insulation is perfectly integrated with professional clean enclosure functionality. Our Handmade Rock Wool Purification Panel takes high-density basalt rock wool as the core material, matched with high-quality 304 stainless steel plates, color-coated steel plates or galvanized steel plates as the surface layer.

It is manufactured through manual galvanized keel frame reinforcement, ABS corner piece connection, layered pressure compounding and full-perimeter sealant edge sealing. The natural non-combustible characteristics of rock wool core and the precise control of manual craftsmanship form a synergistic advantage, integrating Class A non-combustibility, super sound insulation, thermal insulation, structural stability and other characteristics. It creates a safe, quiet, energy-saving and durable enclosure structure for high-demand cleanrooms. Whether you are a cleanroom engineering designer, contractor or factory builder, it is an optimal solution for building general-purpose high-end clean spaces.

Specification

Item Specification
MOQ 50 Square Meters【Required】
Core Material High-density basalt rock wool (manual layered compaction)
Surface Material 304 stainless steel plate, color-coated steel plate, galvanized steel plate (optional)
Core Density 160-200kg/m³
Standard Panel Thickness 50mm/75mm/100mm (customizable)
Standard Width 980mm/1180mm (non-standard customizable)
Length Customized according to customer project requirements
Fire Resistance Grade Class A (non-combustible)
Fire Resistance Duration ≥1.5h
Thermal Conductivity ≤0.040 W/(m·K)
Sound Insulation Noise reduction ≥40dB (50mm thickness)
Compressive Strength ≥0.8MPa
Surface Density ≤22kg/㎡
Splicing Method Tongue-and-groove/four-female port splicing (optional)
Sealing Process Galvanized steel strip edge sealing + full bonding with high-strength flame-retardant structural adhesive
Compliance ISO9001 Quality Management System, ISO14001 Environmental Management System, Class A fire resistance test certification, sound and thermal insulation performance test report
Product Features

Class A1 Top Fire Resistance: The magnesium oxysulfate core is a Class A1 non-combustible inorganic material. It does not burn when exposed to fire, releases no toxic smoke, and has no melting dripping. The fire resistance duration exceeds 2h. Combined with the manual full-sealing process, it forms a tight fire protection barrier, meeting the highest fire code requirements of pharmaceutical GMP core workshops, sterile operating rooms and other industries, suitable for core area enclosure.

Super Moisture & Halogen Reversion Resistance: Adopting a modified magnesium oxysulfate formula, it completely abandons chloride ions. Combined with the manual full-perimeter precision edge sealing process, the water absorption rate is ≤3%. It will not appear halogen return, efflorescence or mold even in long-term high-humidity and high-salt fog environments, fundamentally solving the industry pain points of traditional magnesium-based panels, suitable for complex scenarios such as southern humid areas and high-humidity food processing workshops.

High Structural Strength & Stability: The core material is pressed at high density, combined with manual galvanized keel frame reinforcement + ABS corner piece edge locking. The compressive strength can reach ≥3.5MPa, with excellent flexural and impact resistance, non-deformation and non-damage. It can be adapted to various installation scenarios such as cleanroom ceilings and load-bearing partition walls, and the structural stability is far superior to conventional purification panels.

Clean & Easy to Maintain: The surface of the steel plate is smooth and flat, no dust generation and accumulation. The magnesium oxysulfate core has a dense structure, small splicing gap and good airtightness, meeting the hygiene requirements of Class 100 cleanrooms; daily maintenance is simple, it can be directly wiped and cleaned with high-temperature disinfectant or alcohol, no fiber shedding, suitable for high-frequency disinfection scenarios in pharmaceutical and food industries.

Green & Healthy: The core material adopts an environmentally friendly formula without formaldehyde, asbestos and harmful volatile substances, with no pollution in the production process and no peculiar smell release after installation. It meets the national environmental protection building material standards, creating a healthy and pollution-free clean production and experimental environment.

Strong Customization Adaptability: Supports non-standard size and special-shaped structure (arc, bevel, etc.) customization, width and length can be accurately cut according to actual openings, surface material and color can be flexibly matched with the original enclosure structure, with overall beautiful and coordinated appearance after installation, adapting to complex cleanroom layouts and design requirements.

Durable & Long Service Life: The manual layered pressure compound process ensures that the surface layer and core material are closely bonded with no delamination risk; the galvanized keel enhances the panel's rigidity, and the edges and corners are reinforced with ABS corner pieces, with excellent anti-aging and corrosion resistance performance. There is no warpage or cracking during long-term use, the service life is more than 20 years, and the later maintenance cost is extremely low.

Application Scenarios

Pharmaceutical Industry: Suitable for pharmaceutical GMP workshops, sterile preparation rooms, hospital clean corridors, and medical device production clean areas, taking into account high fire protection and high cleanliness requirements, in line with the hygiene and safety standards of the pharmaceutical industry.

Electronics Industry: Adapting to electronic component processing workshops, clean areas supporting precision instruments, and semiconductor auxiliary cleanrooms. The sound insulation performance avoids noise affecting precision production, and the fire safety ensures the safety of equipment and personnel.

Industrial Clean Factories: Used for walls, ceilings and indoor partitions of various industrial clean factories, adapting to production environments with dual requirements for fire protection and sound insulation such as machinery manufacturing, hardware processing, chemical fireproof workshops, etc.

Research Institutions: Used in scientific research laboratories, biological laboratories, and new material research and development cleanrooms, providing a quiet, clean and safe experimental environment to meet the multiple requirements of scientific research experiments on the environment.

Food Industry: Suitable for food processing workshops, beverage production clean areas, and dairy processing plants. The environmental friendly and harmless characteristics meet the food hygiene production standards, and the fire resistance performance builds a solid safety line.

Clean Areas of Public Buildings: Used for clean auxiliary areas of public buildings such as airports, hospitals and museums, such as sterile wards and clean machine rooms, taking into account safety, environmental protection and cleanliness requirements.

Clean Engineering in Heating Areas of Northern China: Especially suitable for clean factories in northern China's winter heating areas. The excellent thermal insulation performance can greatly reduce heating energy consumption and realize energy-saving operation.

FAQ

Q: What is the lead time for a custom Handmade Rock Wool Purification Panel order?
A: The lead time typically ranges from 10 to 18 working days, depending on the customization complexity, special-shaped structure requirements and order size of the product. Conventional specifications can be shortened to 10-15 working days, and urgent orders can be coordinated for expedited processing.

Q: Can the sound insulation effect of this panel meet the needs of noise-sensitive scenarios such as laboratories?
A: Absolutely. The panel adopts 160-200kg/m³ high-density rock wool manually layered and compacted. The 50mm thickness can achieve more than 40dB noise reduction, which can effectively block external environmental noise and internal equipment noise, creating a quiet environment for laboratories and precision production workshops. Higher thickness can further improve the sound insulation effect.

Q: What is the core difference between the Handmade Rock Wool Purification Panel and the mechanized rock wool panel?
A: The core difference lies in craftsmanship and performance. The handmade version adopts frame reinforcement + layered compaction + full-sealing process, with higher rock wool density, denser structure, and better fire protection, sound insulation and load-bearing performance, suitable for high-demand scenarios; the mechanized version is mass-produced in a standardized way, with lower rock wool density, suitable for ordinary scenarios. In addition, the handmade version supports special-shaped customization, adapting to complex layouts.

Q: How do I maintain and clean the Handmade Rock Wool Purification Panel?
A: Daily maintenance is simple, just wipe the surface layer with a soft cloth with neutral detergent or water; for disinfection, it can be directly wiped with 75% alcohol, chlorine-containing disinfectant, etc. Avoid using strong acid, strong alkali or abrasive cleaners to prevent damage to the surface steel plate and core material structure.

Q: Can the panel be used in high-humidity environments?
A: Yes. The panel is treated with manual full-perimeter precision edge sealing process, which can effectively prevent water vapor from invading the core material. The rock wool core itself has low water absorption and is moisture-proof treated, which can be adapted to scenarios such as southern humid areas and high-humidity food processing workshops, with no mildew or deformation during long-term use.

Q: Do you provide installation accessories and technical guidance for this panel?
A: Yes. We can provide one-stop supporting installation accessories such as special purified aluminum profiles, sealants, splicing buckles and reinforced keels. At the same time, we provide a professional installation technical guidance team or recommend certified installation teams with high-end cleanroom engineering construction qualifications to ensure that the construction quality perfectly matches the panel performance.

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